Role of wrenches in better safety in industries

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impact sockets

In any industry, there are many different tasks and operations that are performed on a daily basis for better performance of the industry. To perform all these operation in an accurate manner and by taking least possible time, there are different industrial tools that are used. A major operation that is usually performed in every industry is the bolting operation. Bolting is done for fastening studs, fasteners, nut and bolts. It is important that the industrial bolting operations are performed properly, accurately and efficiently. Proper bolting tools such as wrenches are basic demand for faster and accurate bolting operations in industries. It is important to perform these tasks efficiently so that the quality of products and better safety in the industries could be ensured. Here are discussed several types of wrenches that are extensively used in industries.

Open end wrenches

These wrenches are sued for very simple bolting operations where you need very little power and force. These wrenches have an opening at the both ends and both the openings have a different size hence a single wrench can be used for two different sizes of nut head. The openings are tilted to an angle of 37⁰, which provides easy operation of the wrench.

Impact wrenches

The impact wrenches are used in most of the industries where you need very high speed along with high power for bolting operations. The impact wrenches are very good in moving fasteners in very high speed and with very high power. There is a very high impact force that is used by the impact wrenches for moving the fastener. Impact wrenches are used with high quality impact sockets that are specially designed to be used with impact wrenches. The normal wrenches are not used with impact wrenches as they can easily deform and shatter. The pieces from the shattered sockets can be a great concern regarding safety at the workplace. The impact sockets are made from hard materials that are meant to bear such high impact forces during usage.

Torque wrenches

The torque wrenches are used for the operations where you need very high speed and powers along with very high level of precision and accuracy. The torque wrenches are provided with a digital or analogue display, which helps you in knowing how much torque you have applied on the fastener. In this way, you will easily know when to stop the application of the torque on the fastener. This will prevent over-tightening of the fastener and prevent its damage. The torque wrenches have a very quiet and very accurate operation. There are three different types of torque wrenches used in industries namely, simple, pneumatic and hydraulic torque wrenches.

Along with these wrenches, there are also many other types of wrenches that are used in industries for better bolting operations such as pipe wrenches, box wrenches, etc.

Wrenches- Making bolting operations faster, easier and efficient

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best impact socket set, impact socket, impact sockets

In any industry, the industrial tools play very important and vital role that keeps the industry running efficiently and productively. There are many types of operation that are performed in industries, which are not possible without proper industrial tools. The best thing about industrial tools is that they provide safe and productive operations in industries, and additionally, the operations become more precise and less time consuming with the use of industrial tools. One such tool that s used extensively in most major industries is the wrench. The main job of a wrench is to hold and rotate any part of component of a machine that has threaded grooves in it. These components include nuts, bolts, studs and fasteners.

The major types of wrenches that are used in industries are given below.

Adjustable wrenches

An adjustable wrench can be used for working on different sizes of fasteners as you can adjust the size of the wrench, which makes it very flexible regarding usage. Adjustable wrench is very versatile tool, but still it has a drawback that it does not have a stable grip on the fastener head, which causes it to slip on the fastener head which can damage it. This type of wrench is only used when there is not option left or no other wrench is available at the time.

Open end wrench

An open end wrench is a simple wrench, which has different sized U shape on both ends. The ends of the wrench are inclined on an angle of fifteen degrees from each other and the shank, which ensures better grip and easy movement in smaller areas.

Impact wrench

Impact wrench is a sophisticated high speed tool that is used for operations that need very high speed and power. The main source of power that is used in an impact wrench is compressed air. There are different speeds available for an impact wrench, which can be used for a wide variety of bolting operations. An impact wrench can be used for a wide variety of sizes of studs and fasteners due to the fact that it uses sockets for operation. The sockets used in an impact wrench are especially designed to withstand the heavy impact that is exerted during the operation. One should never use any type of socket other than the impact sockets as the normal sockets cannot bear the heavy force on them and can shatter in very less time, which is not only hazardous but is also very expensive.

Torque wrenches

When you want very precise and accurate operation, there is no better alternative than torque wrenches. The torque wrenches are given a digital or analogue metre to read the amount of force applied on the fastener so that you could stop applying force when the desired amount of force is reached. You can also program a torque wrench so that it automatically stops applying force after a certain value.

Different types of wrenches used in industries

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impact sockets

Industrial tools have a very important role in various operations of industries that carried out on regular basis. Without these industrial tools, it is very difficult to imagine running an industry safely and efficiently. They not only provide safety and efficiency of the industries, but they also provide you accurate and precise operation, which is necessary for better productivity. One of the most commonly used tools in any industry is wrench. The basic purpose of a wrench is to turn and holds every part and component that contains thread such as nuts, bolts, studs and fasteners.

There are many types of wrenches that are used in industries which are as follows-

Open end wrenches

An open end wrench is a tool in one piece and has a ‘u’ shape at both of its ends. It is usually available in double ends and both of the ends have different sizes. The ends of the wrench are placed at an angle of 15 degrees from the shank, which provides better movement in enclosed areas.

Adjustable wrench

Adjustable wrench is a versatile and flexible wrench, which can be used to fasten and loosen fasteners of different sizes. Despite of its versatility, it has a drawback that it is not very stable on the fastener heads and hence can damage the fastener. It is only used when the wrench of appropriate size is not available for use.

Impact wrench

Impact wrench is a high speed wrench, which is used for high speed operations usually powered by compressed air or electric droves. It is available in variable speeds and uses a very high impact force to give rotation to the fastener. The impact wrench uses sockets of different size hence same wrench can be used for a large range of sizes of fastener heads. The impact sockets that are used in impact wrenches are made from high speed carbon steel and are designed in such a way that they can withstand the heavy impact levied in them. It is not advisable to use any sockets other than impact sockets in an impact wrench as ordinary sockets cannot bear the high forces and can shatter, which can prove to be dangerous for the wrench.

Torque wrenches

Torque wrenches are designed for carrying out very accurate and precise operations and use a radial force on fasteners to give it a rotating motion. The torque wrenches are provided with a digital or analogue metre, which allows you to easily determine the amount of force that you have applied on the fastener. This helps you in determining when you need not apply further torque on the fastener. This prevents over-tightening of fastener and keeps them from breaking and cracking. You can also find programmable torque wrenches that can be easily programmed for a specific value of torque and the torque automatically stops after reaching the desired value of the torque.

Why impact sockets are better for high speed tools

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best impact socket set, best impact sockets, impact socket set

Industrial tools are very important for any industry. One such tool for any industry is wrench socket. Sockets are used extensively in various industries for different bolting processes such as tightening of studs and fasteners. For every type of bolting operation, there is a specific type of socket available. You cannot use any type of socket for every type of bolting task. If you want to know the difference between the various types of sockets, you first need to know how many types of sockets are there.

There are standard chrome sockets, deep sockets, shallow sockets and impact sockets. A standard socket is made up of chrome and is used along with a simple hand wrench. It is available in six-point and twelve-point configurations and sometimes eight point configurations occasionally. For square nuts, usually a twelve-point socket is used for better functionality, but it can easily slip through the nut due to multiple points contact and bad grip, which eventually leads to rounding of nuts. When you need to apply a greater amount of force, then you should use a six-point socket, as it will give you a better grip and will not let the socket slip from the nut.

An impact socket is especially designed to be used with heavy power pneumatic tools and heavy duty impact wrenches. You can also use them with hand tools, but they are mainly manufactured keeping the working of high speed tools in mind.

Here are some differences between impact sockets and standard sockets, which make impact socket a better choice for various operations.

• The regular sockets are made up of brittle steel, which can easily fracture and shatter under heavy force implication. On the other hand, the standard sockets have thicker walls and are made up of malleable steel, which allow them to deform under heavy pressure. This makes them perfect for longer use without shattering.
• Most of the regular sockets are available with twelve points. It might be easy to use the regular sockets due to many points of contact, but there is one problem. Due to large number of contact points, the grip becomes weaker, and this makes the socket to slip and round the fastener. The impact sockets are made with six points, and hence they provide a better grip on the fastener as there will be plenty of surface area to make contact. This will avoid any case of slippage or rounding of fastener head.
• Regular sockets come in chrome colour but the impact sockets are black in colour so it is very easy to identify them in a tool box. Here, you must beware that some of the regular sockets are made in black colour, but are stamped as NON-IMPACT at the end. You need to take care of that while purchasing and usage.

Choosing the best sockets for your impact wrench

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best impact sockets, impact socket set

An impact wrench has many usages. If you don’t have an idea what an impact wrench is, then you must visit an automobile workshop. There you will see that a mechanic will always be holding an impact wrench while removing or tightening the bolts and nuts of the vehicle. Another prominent place where impact wrenches are used commonly is any construction site. Here, the impact wrenches are used for tightening studs and plumbing.

If anyone has a vehicle, he must know that an impact wrench has much utilisation and is a must have for every toolbox. Before handling an impact wrench, first you need to gain some knowledge about the tools like what is it, how it works and what are the components used in this tool.

An impact wrench is a wrench that uses an impact force, which causes tightening and loosening of the fasteners. There are many types of impact wrenches available in the market such as electric impact wrenches, pneumatic impact wrenches and hydraulic impact wrenches. All of them find different applications in a variety of fields. It is important to use right type of sockets along with impact wrenches as there is a high level of impact associated with them. The sockets that are used with impact wrenches are specially designed to be used with impact wrenches where they have to withstand very intense and high amounts of impacts.

When choosing impact sockets, you first need to determine that which type of profile you should use for impact sockets. The conventional profiles make contact with the corners of the fasteners, which have the chances of rounding of the fastener, and hence, cause problems in making proper grip of the sockets. For that purpose, you must choose sockets with a free corner profile. In free corner profile, the edges of the fastener are free and the load is relieved and there are no risks of fastener rounding. Additionally, if a fastener is worn out, then also you can turn it easily with free corner profile sockets. With free corner profile, there are no high stress points and you get maximum torque transmission to the fastener.

Here are some features of impact sockets that you must look for before purchasing.

• They must be made up of high tensile strength steel to withstand the high impacts.

 

• They must undergo with proper heat treatment so that you get a good combination of tensile strength and impact resistance.

 

• The wall thickness must be optimum so that the sockets are strong enough for high use.

 

• The opening of the sockets must be chamfered opening so that they could be easily engaged and disengaged.

 

• They must have proper coatings and protection to prevent any type of rusting or corrosion.

 

With proper selection of impact socket, you make sure that you can work with your impact wrench for a long time without the need of replacing the impact sockets of your wrench.

 

Wrenches- making everyday tasks in industry easier and accurate

Tags

best impact sockets, impact socket set

Industrial tools play a vital role in carrying out many small tasks that are necessary for smooth operation of a plant. Without these handheld tools, a worker cannot perform his work properly and could not give his hundred percent. One such tool is wrench.

Wrenches are the tools that are used for tightening of bolts and fasteners in the industries. There are basically two types of wrenches used widely in the industry. One is impact wrench and the other is torques wrench. Both have different characteristics, which make them suitable for different tasks.

An impact wrench is a wrench, which uses a high impact force to tighten the fastener. It applies a heavy force on a fastener and then suddenly stops the force, which makes a heavy impact on the fastener causing it to loosen or tighten. Impact wrenches come in various varieties such as electric impact wrenches, pneumatic impact wrenches and hydraulic impact wrenches. As there is a sudden impact applied through the impact wrenches, hence, specially designed impact sockets are used with impact wrenches. The standard sockets cannot last very long when they are used with impact wrenches as they are not designed to take that load on them. The impact sockets are specially designed and forged with the qualities those help them in bearing such high values of sudden impacts that impact wrenches exert on them.

Another type of wrench is a torque wrench. A torque wrench applies a torque or radial force along the axis of the nut or fastener to be tightened or loosened. The main feature of a torque wrench is that it gives you the facility of load or torque applied on the nut or the bolt; hence, you know when to stop applying the force. This is helpful in prevention of over tightening of bolts, and also, breakage of bolts due to over-tightening. The torque wrenches also come in different variants such as simple torque wrenches, hydraulic torque wrenches and pneumatic torque wrenches. The simple torque wrench is just a simple wrench with a meter attached to it to measure the force applied. A simple torque wrench needs to be calibrated as the meter sometimes shows false readings. A pneumatic torque wrench uses the air pressure for its operation, but it makes a lot of noise. In the operations where you need a very high power, a high degree of accuracy and minimum noise, then you can use hydraulic torque wrenches. The hydraulic torque wrenches are very quite in operation and are very accurate.

If you look online, you can find a wide array of suppliers providing you a wide range of industrial tools such as torque wrenches, tool balancers, impact wrenches, and many more. Here, you can also get the best products at very nominal price due to the fact that there is a very fierce competition between the online suppliers.